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PRODUCT

MHK 820T
Automatic Hot Foil Stamping & Die Cutting Machine




Partial Introduction


Feeder

High-speed feeder head with adaptive paper adjustment capability.

Paper conveying unit

Equipped with gas spring support and slowdown mechanism for sheet feeding at the front gauge, it integrates with the paper feeding frame for unified adjustment of the feeding rollers, enabling rapid and convenient tuning.

Micro-adjustable honeycomb plate

20-Zone Independent Temperature Control System ensures precise heating of the hot stamping plate, delivering balanced and stable temperature distribution across the entire heating system. Maximum stamping pressure reaches 300 tons.

Foil advancing unit

Three vertical and two horizontal independent foil feeding system ensures stable and accurate anodized aluminum conveying at high speed, reliable tension control, and small stretching of aluminum foil.

Micro-adjustable die cutting plate

The 15mm die-cutting steel backing plate is equipped with a 5mm modular underplate center-locating structure (+/-0.9mm XY fine adjustment), enabling quick and simple plate changes.

Timing belt drive, Intermittent mechanism

High-precision imported intermittent splitter, capable of maintaining high positioning accuracy even after long-term use.

Main unit cooling/lubrication mechanism

Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine.

Delivery unit

Roll-up curtain type auxiliary paper collection rack, which can realize non-stop paper collection. Delivery unit is also equipped with two-way auxiliary blower for paper collecting, with manual sampling mechanism which is easy to operate.

Electrical unit

Adopts electrical components of world famous brands(MOELLER\OMRON) for better performance and in time and local after-sale-service and maintenance.

Germany vaccum pump

Blow-suction dual-purpose vacuum pump of German Becker brand.

Auto lubrication system

The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil.

Configurations


Conveying UnitMHK-820T
01. Non-stop high-speed paper feeding section
02. Fish-scale powerful paper suction feeder head with 4 suction and 4 delivery. The suction head can be adjust to various suction angles according to the deformation of the paper
03. Adjustable suction blower, suction head and air separation valve processed with ultra-hard alloy
04. Triple feeder head anti-collision device
05. Horizontal paper separation blower
06. The main and auxiliary stacking tables alternate without stopping, and the feeder operates without stopping
07. Electrical left/right fine-tuning device for the main feed pile
08. The pre-stacking device is equipped with rails so that the operator can accurately and conveniently send the stack of paper into the feeder
09. The paper alignment adjustment device can manually adjust the distance before the paper reaches the gauge without stopping the machine
10. Large inclined paper table, suitable for high-speed conveying of thin paper and curved paper
11. Push-pull dual-purpose side gauges, one set for the operation side and one set for the transmission side. Side gauges can be adjusted between push-pull gauges to meet different paper requirements
12. Photoelectric detection of side gauge and front gauge
13. Slowdown mechanism for sheet feeding at the front gauge
14. Electromechanical double sheet detector
15. Imported paper feeding belts and stainless steel conveying plates
16. Pneumatic lifting device for paper feeding frame
17. Single-point clutch: The conveying part and the main machine part can be separated and synchronously combined at any time, which simplifies and facilitates the operation sequence. Regardless of proofing, pressure testing, etc., the conveying part can be separated and closed as desired
18. PLC and electronic cam control the timing of the whole machine
19. Blow-suction dual-purpose vacuum pump of German Becker brand
Die-cutting Unit
01. The entire machine casting is made of QT-700-2 nodular cast iron
02. Imported worm gear, worm gear and 40cr crankshaft
03. A complete set of imported anodized aluminum alloy gripper bars and positioning structure, fine steel gripper teeth and supporting gripper plates. The gripper bars adopt an adjustable gripper bar structure
04. Imported main drive chain
05. Imported intermittent splitter
06. Imported synchronous belt and pulley drive
07. Imported torque limiting overload protector
08. Imported pneumatic clutch brake device
09. Pressure regulating device, which can realize accurate control of pressure through PLC touch screen buttons
10. Die-cutting pressure is measured directly and accurately by deformation measuring device and displayed on the human-machine interface
11. Die-cutting base plate and die mould rotary device
12. The 15mm die-cut steel backing plate is equipped with a 5mm combined lower backing plate center positioning structure +/-0.9mm vertical and horizontal fine-tuning device, which makes plate changing fast and simple, reducing the time for plate replenishment
13. The connection between the die cutting plate and the chase adopts the form of grasping snail and screws, adopt central positioning system, which is fast and accurate
14. The die-cutting chase and the lower mat are locked by the Japan SMC gas regulator, which can prevent improper locking of the upper frame caused by human error during installation
15. SIEMENS(INNOMOTICS) brand main motor
16. Japan SMC air pressure detection device, low air pressure alarm
17. Equipped with an air storage tank to ensure the stability of the air pressure of the whole machine
18. The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil
19. Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine
Delivery Unit
01. Roll-up curtain type auxiliary paper delivery device, can realize non-stop paper delivery
02. Adjustable mechanical paper delivery brush press mechanism to help gripper bar discharge and stack paper
03. Paper delivery alignment device
04. Photoelectric detection of upper and lower limit switches can effectively prevent the paper stacking table from excessive paper pile stacking and paper curling up
05. The delivery section can control the machine through a 7” touch screen
06. The two-way auxiliary air blowing for paper delivery and the manual sampling mechanism make the operation convenient
07. Spring chain adjustment device: Adjusting the tension of spring chain can reduce the inertia impact during the steerings of the gripper bar, and maintain the balanced tension of the chain
Electrical unit
01. All the machines adopts Inovance control system
02. The die-cutting unit adopts 10.4-inch Germany Siemens touch screens
03. The machine adopts Germany Moeller brand relays, AC contactors, air switches and buttons, to ensure the stability and reliability of electrical parts
04. The machine adopts Japanese Omron brand photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
Hot Stamping Control System
01. Independent research and development of AC801 hot stamping control system, with accurate operation accuracy and fast speed, which can realize high-speed intelligent skip operation with large-format electrochemical aluminum foil (Invention Patent)
02. Three vertical and two horizontal independent foil feeding system ensures stable and accurate anodized aluminum conveying at high speed, reliable tension control, and small stretching of aluminum foil
03. Three-vertical large-format dual-axis foil rewinding device (Invention Patent)
04. Three vertical outer intelligent foil rewinding cabinet device
05. The three-vertical foil feeding frame adopts a push-pull device, which is convenient for pulling out the foil feeding frame from the machine to replace the aluminum foil, which is easy and safe to operate
06. Hot stamping servo motor adopts direct-connected foil feeding shaft device with high precision
07. Equipped with a foil broken detection system to prevent hot stamping waste caused by accidental breakage of foil and improve the yield of hot stamping products
08. The 20-temperature zone independent control system can effectively control the heating temperature of the stamping plate, ensuring that the temperature control of the entire heating system is more balanced and stable
09. Holographic anti-counterfeiting foil rack device, quick operation, safe alignment and replacement, easy installation, ensuring accurate and stable holographic hot stamping accuracy (special for holographic hot stamping, optional)
10. Equipped with foil separation blowing device in vertical and horizontal direction, suitable for large-area stamping
11. If the length of foil is shorter than the set parameters, an alarm will be triggered, and the computerized foil monitoring system will display the remaining and used foil length
12. 14″ touchscreen display at the hot stamping station

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelMHK-820T
Max. Sheet Size820×600mm
Min. Sheet Size310×260mm
Max. Cutting Size800×580mm
Max. Hot Stamping Size800×580mm
Min. Gripper Margin9-17mm
Cutting Rule Height23.8mm
Inner Chase Size910×610mm
Stock RangeCardboard: 80-2000g/m2,0.1-2mm
Corrugated board: ≤4mm
Die Cutting Accuracy≤±0.1mm
Stamping Accuracy≤±0.1mm
Max. Die Cutting Force300T
Max. Working Speed7500s/h
Max. Feeder Pile Height1500mm(With pallet)
Max. Delivery Pile Height1300mm(With pallet)
Max. Gold Foil DiameterФ250mm Longitudinal, Ф200mm Transversal
Electric-heated System20 temperature ranges, 40-180℃ is adjustable
Foil Width20-780mm
Main Motor Wattage11kW
Full Load Wattage52KW
Air RequirementPressure: 0.6-0.7Mpa, Flow: ≥0.37m3/min
Net Weight of Machine14.5T
Machine Dimensions6485×3676×2388mm(L×W×H) (L: paper prepared track included, W: platform included)

Drawing


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